What are the three major parts?
- Hydraulic pump: Its function is to convert the power output by the engine through the power take-off into hydraulic energy (including displacement and pressure), providing hydraulic oil power for the mixer truck.
- Hydraulic motor: The hydraulic energy provided by the hydraulic pump is converted into mechanical energy (including speed and torque), and this mechanical power is then transmitted to the reducer gear box.
- Reducer gear box: The function of the reducer gear box is to reduce the speed transmitted by the hydraulic motor to meet the speed requirements of the mixing tank of the mixer truck.
Methods to reduce wear
- Regular maintenance:Regular maintenance includes changing lubricating oil, checking fasteners, cleaning impurities, etc. to keep the parts in good condition.
- Correct operation: Avoid overloading, strictly follow the operating procedures, avoid emergency stop and start, and avoid sudden stop and start, and reduce impact and vibration.
- Use high-quality lubricating oil: Use lubricating oil that meets the requirements and replace it regularly to reduce friction and wear.
- Avoid harsh environments: Try to avoid working in harsh environments such as high temperature, humidity, and high dust to reduce component wear.
- Regular inspection: Check the wear of parts regularly and replace the parts with serious wear in time.
- Keep clean: Keep the parts clean to avoid dust and impurities to reduce wear.
- Reasonable adjustment: For hydraulic systems, adjust parameters such as pressure and flow rate reasonably.
- Professional maintenance: When a component fails, it should be inspected and repaired by professionals to avoid self-disassembly and repair to avoid causing greater damage.
Maintenance measures
- Regular inspection: Regularly check the operating conditions, including checking for abnormal sounds, vibrations, leaks, etc.
- Cleaning: Keep the parts clean to avoid dust and impurities, especially the oil circuit and filter of the hydraulic system.
- Lubrication: Check and replace lubricating oil regularly to ensure the normal operation of the lubrication system and reduce friction and wear.
- Tightening: Check all fasteners to ensure that they are not loose. If necessary, re-tighten them.
- Adjustment: For hydraulic systems, adjust pressure and flow as needed to ensure smooth operation of the system.
- Replace wearing parts: Check wearing parts such as seals, bearings, etc. regularly and replace them in time if damaged.
- Professional maintenance: When a component fails, it should be inspected and repaired by professionals to avoid self-disassembly and repair to avoid greater damage.
- Record: Record the situation of each maintenance, including maintenance time, content, discovered problems, and handling situation, for easy tracking and inquiry.
